Industrial Electrical Services & Components
Supply, installation, maintenance and troubleshooting of soft starters, variable frequency drives, contactors, overload relays, circuit…
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Services
Control Panel Manufacturing & Repair
Design, manufacture, wiring and repair of industrial control panels — motor control centres, VFD panels, starter panels and custom control enclosures.
NEXORA manufactures new industrial control panels and repairs, modifies and upgrades existing ones. Panels are built to the electrical drawing and to the physical constraints of the site — available wall space, cable entry direction, ambient temperature and the level of dust the enclosure has to keep out.
Because we fabricate our own enclosures, a panel does not have to be forced into a standard box. Cut-outs, gland plates, cooling arrangements, mounting arrangements and internal layout are made to suit the equipment and the location.
New Panel Manufacturing
Manufacturing covers enclosure fabrication and finishing, back-plate layout, DIN rail and trunking installation, power and control wiring, ferruling and labelling, and functional testing before dispatch. Component selection follows the specification supplied — or we can propose a schedule of components for approval.
Panel Repair, Modification and Upgrade
Existing panels are repaired after burnout, water ingress, dust contamination or component failure. Common upgrade work includes converting direct-on-line starters to soft starters or variable frequency drives, adding protection and metering, replacing obsolete contactors and relays, and rebuilding sections of a motor control centre without taking the whole board out of service.
What We Deliver
- New control panel design and manufacturing
- Motor control centre (MCC) panels
- Variable frequency drive (VFD) panels
- Direct-on-line, star-delta and soft starter panels
- Custom control and automation enclosures
- Panel wiring, ferruling and labelling
- Repair of burnt, damaged or contaminated panels
- Panel modification, extension and upgrade
- Fault finding and on-site panel troubleshooting
Key Capabilities
- In-house enclosure fabrication to any required dimensions
- IP-rated enclosures for dusty and outdoor industrial environments
- Busbar assembly and distribution sections
- Protection, metering and indication circuits
- Panels built to customer drawings or to an agreed schedule of components
- Point-to-point continuity and functional testing before dispatch
Our Process
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Requirement and drawing review
We confirm the load schedule, control philosophy, enclosure environment and any site constraints before quoting.
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Enclosure fabrication
The enclosure is fabricated, prepared and finished in-house to the agreed dimensions and protection level.
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Assembly and wiring
Back-plate components are mounted, power and control wiring is installed, ferruled and labelled to the drawing.
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Testing
Continuity, insulation and functional checks are completed and recorded before the panel leaves the workshop.
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Delivery and site support
Panels are delivered and, where required, installed, terminated and commissioned by our site team.
Applications & Industries
Crusher plants and aggregate production lines
Factory and process plant machinery
Pump stations and water treatment installations
Conveyor and material handling systems
Workshops and industrial facilities
Frequently Asked Questions
Yes. We build to a supplied electrical drawing and component schedule, and will raise any discrepancy for clarification before manufacturing begins.
Yes. Converting direct-on-line or star-delta starters to soft starters or variable frequency drives is routine work, including the panel modification and cabling.
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